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Online AOI PCB Automatic Optical Inspection Machine

High Precision-Multiple software analysis methods, multiple application modes, high-precision motion system;

High Efficiency-One matintenance workstation confirms the detection data of multiple online machines to realize full automatic process management and control.

Additional information

Min. PCB Size

50mm * 50mm

PCB Thickness

0.6mm~6mm

Transmission Method

One Stage Lane

Camera

Gige Vision, Resolution 2448×2048 Mega pixels

Power

AC220V, 50/60HZ, 1.8KW

Product Details:

  • HD Color global exposure digital camera speed increase 30%
  • High depth of field telecentric lens, which can measure the solder joints on the side of high components
  • Support the detection of smt front, back and dip station
  • Support 0201 packaged component inspection
  • CAD data import, automatic linking component library, automatic color picking
  • True non-stop offline programming and program update
  • MES data docking to realize intelligent factory
  • Support multi-line centralized management and remote service

 

Functional Features:

1, Global exposure Camera + telecentric lens

The global exposure camera has a faster exposure time than the roller shutter camera, which not only eliminates the dradding phenomenon of the roller shutter camera, but also increase the speed by more than 30%.

The telecentric lens solves the problem of wide-range lens image distortion and can easily deal with the detection of the side pads of high components, and in linear test, deflection angle test, distance test, it has more accurate effect.

2, Board bending compensation

When the board passes throught the oven, due to the difference in heat absorption by various types of components on the board, the board is unevenly heated, resulting in a certain degree of deformation of the board. The CAD coordinates and the position of the board after passing through the oven cannot be accurately matched. After the plate bending is compensated, the coordinates and the corresponding positions of the components accurate.

3, Reference point + Pad positioning + Body positioning

The industry’s strongest positioning menthod, easy to deal with a variety of severely deformed boards, especially for flexible boards, server motherboards and other products.

4, Comprehensive pad defect detection

Divide the pad into multiple arears, each arear has the characteristics of good and bad products, set the corresponding detection standards to measure.

5, Compatible with various shapes of pads

Wave soldering algorithm supports various shapes of pads, positioning is more accurate.

6, Offline programming systems & Operating system

True offline programming, non-stop debugging and updating procesures. Centralized management, one person and multiple machines, through remote network, can also realize remote service and machine adjustment.

 

 

影像系统 

Image Parameters

相机 Camera 5MP/12MP Industry Camera
分辨率 Resolution 5MP Camera 15μm10μm 12MP Camera 15μm12μm10μm6.3μm
FOV 37*30mm5MP15μm); 60*45mm12MP15μm
光源 Lighting System Multi-angle Surrounding LED Light Source
运动机构

Movement System

X/Y运动  AC Servo
轨道调宽方式 Auto
进板流向 L-R / R-Loption
硬件配置

Hardware 

操作系统 Operation system Win 10
通信方式 Communication Method Ethernet SMEMA
电源 Power Supply  220V 50/60HZ  5A  0.40.6Mpa
轨道高度 Transmission Height 900+-20
机器尺寸 重量 Weight Size 1170*1608*1580 950KG
检查PCB规格 尺寸Size 55*55mm
厚度 Thickness 400*330 600*500 1200*500 400*300*2 600*300*2
PCB 重量 PCB Weight 20mm/ 25mm
 净高 Height 630*1620*1470 830*1620*1470 1700*1150*1500 630*1620*1470 830*1620*1470
板边 Board Edge Windows 7  64 digit  i7 CPU 16G  1TB  22 LCD 1920×1080
检查项目 Inspection Content 元件类defact content Missing Parts MisalignmentTilted feet virtual soldering offset pole reversal tombstone 
焊锡类 solder paste Bridging,less tin,More tin, floating pins bent pins, etc
检查元件 Checking Component Chip03015 LSI0.3mm
检查速度Inspecting Speed 180-200ms/FOV

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